Partition stones. Partition stones Installation of concrete partitions

We understand how important it is to live in silence: not to hear neighbors and the noise of the street, to sleep peacefully when there is a holiday outside the window. Therefore, the Melikonpolar company has developed special stones for the installation of quiet interroom and interroom partitions. When developing the construction of stones, we were guided not only by the requirements of Building Codes and Rules for sound insulation, but also by simple, everyday, human needs. The stones developed by us for interroom and interroom partitions meet the highest standards of quality and comfort of life:

  • Airborne noise insulation index PK-160 (52 dB), SKTs 1R-1pg (54 dB) and SKTs 2R-19 (45 dB) meet the highest requirements of SNiP 23-03 "Noise protection";
  • PK-160, SKTs 1R-1pg and SKTs 2R-19 are made of concrete of strength M 200, which ensures vandal resistance of partitions and protection from accidental damage;
  • The high strength of the partitions allows you to fearlessly attach any hinged structures to them without special fasteners;
  • The surface of the stones has good adhesion and is easy to plaster;
  • If you install the partitions yourself, you will be pleasantly pleased with the small weight of the stones and the thoughtfulness of the design: the stones are laid down with a void, which prevents the solution from falling through; the vertical seam is made dry (without mortar) and has a groove-ridge connection system.

Interroom PK-160


  • The concrete stone PK - 160 is intended for the construction of partitions between apartments in houses of all categories;
  • Airborne sound insulation index PC - 160 is 52 dB with a thickness of only 16 cm, which meets the main requirements for inter-apartment partitions;
  • The thickness of the stone is 160 mm, which makes it possible to increase the area of \u200b\u200bthe internal premises (in comparison with thicker brick partitions);
  • PK - 160 has a single module with the most common thickness of monolithic walls, which allows filling openings without creating additional protrusions on the wall;
  • The double groove-ridge system significantly increases the reliability of the vertical connection of stones, which is carried out dry, without mortar, reducing the time and labor intensity of construction;
  • The stone is laid down with the void, the upper surface is solid, which prevents the solution from falling into the voids.

Specifications:

Dimensions, LxBxH, mm 400x160x188 mm
Product weight 19.2 kg
Volume weight 1595 kg / cubic meter
Emptiness 30,6 %
Frost resistance grade F 50
Concrete strength grade M 200
Water absorption by weight 3 - 5%
52 dBA
Number of pieces in sq.m 12,5

Interroom SKTs 1R - 1pg

  • SKTs 1R - 1pg is intended for the construction of dividing walls in houses of all categories;
  • SKTs 1R - 1pg meets the main requirement for dividing walls, the airborne noise insulation index when plastering on both sides is 54 dB;
  • The thickness of the stone is 190 mm, which allows to increase the area of \u200b\u200bthe interior in comparison with thicker brick partitions;
  • The longitudinal voidness of the stone with a middle partition allows for electrical wiring separately for two rooms, without fear of damage to the electrical cable;
  • The high grade of concrete strength excludes the possibility of accidental damage or breakage of the wall, for example, during repairs;
  • The surface of the stone has good adhesion and is easy to plaster;
  • The stone is laid down with the void, the upper surface is solid, which prevents the solution from falling into the voids;
  • SKTs 1R - 1pg is also produced with the addition of expanded clay, which can significantly reduce the weight of the product, while maintaining the main technical parameters;

Specifications:

Dimensions, LxBxH, mm 390x190x188 mm
Product weight 19.9 (16.5) * kg
Volume weight 1430 (1180) kg / cubic meter
Emptiness 38 %
Frost resistance grade F 50
Concrete strength grade M 200 (M 150)
Water absorption by weight 3 - 5%
Airborne Sound Insulation Index 54 (53) dB
Number of pieces in sq.m 12,8

Interroom SKTs 2R - 19

  • SKTs 2R-19 is designed for the construction of interior partitions in houses of all categories;
  • Airborne sound insulation index 2P-19 is 45 dB and fully complies with the requirements of SNiP 23-03-2003 "Noise protection"
  • The thickness of the stone - only 80 mm - allows you to increase the area of \u200b\u200bthe interior in comparison with thicker partitions made of brick and aerated concrete;
  • Convenient groove-ridge system of joining stones allows vertical joints to be made dry, without mortar, which significantly reduces the time and labor intensity of construction;
  • The high strength grade of concrete creates a reliable wall, protected from accidental damage. You can hang any hinged furniture on such a wall without any problems;
  • The surface of the stone has good adhesion and is easy to plaster;
  • Low water absorption of the stone allows it to be used in rooms with a humid regime;
  • SKTs 2R-19 is also produced with the addition of expanded clay, which can significantly reduce the weight of the product, while maintaining the main technical parameters.

Specifications:

Dimensions, LxBxH, mm 400x80x188 mm
Product weight 10.7 (8.8) * kg
Volume weight 1780 (1470) kg / cubic meter
Emptiness 23 %
Frost resistance grade 50
Concrete strength grade M 200 (M 150)
Water absorption by weight 3 - 5 %
Airborne Sound Insulation Index 45 dBA
Number of pieces in sq.m 12,6

The main specialization of the ARTEKO company is the wholesale sale of a wide range of products for construction and renovation. Here you will find wall blocks made of concrete, expanded clay and aerated concrete, dry mixes, bricks and other materials for most construction and repair work. We are ready to fulfill an order of any complexity and volume, you can purchase building materials with delivery in any required quantity.

ARTECO - the best prices. Why is it profitable and convenient to cooperate with us?

  • We work only with trusted brands and offer only high quality certified construction products;
  • Due to the large turnover, we have the opportunity to offer our customers materials at wholesale prices;
  • The company includes the production of vibro-pressed products;
  • We will help you minimize construction costs; we have low prices for goods, without intermediary margins;
  • For large wholesale buyers, favorable flexible terms of cooperation are offered;
  • It is possible to buy building materials without leaving your apartment or office, at any convenient time;
  • It is convenient to choose building materials on the site; all products have a high-quality photo and a detailed description;
  • We offer comprehensive support for your construction site - we always support an assortment of the most popular materials;
  • All construction products are available in sufficient quantities in the warehouse;
  • You will not have any problems with delivery - we have our own vehicles of various carrying capacities and guarantee the timely delivery of the required products directly to the construction site.

How to buy building materials in three steps?

  • Select the desired product in the catalog;
  • Fill out the online application or call us at the phone numbers listed on the website;
  • Get a profitable commercial offer for the supply of building materials.

ARTEKO is an official dealer of reliable Russian and European brands. You can get acquainted with the certificates for construction products presented in our catalog in the corresponding section of our website. Working with us, you will save financial and time resources; all building materials in any required quantity can be easily purchased in one place, without lengthy tedious searches.

Call us or submit an online application to receive a profitable commercial offer. Our consultants will provide detailed information on the performance and features of the use of all types of construction products and help you choose the most suitable positions for you. You can also visit our office to view samples and get professional advice.

"Made of hollow concrete partition walls SKTs 2R-19, SKTs 2R-19-K ..."

ROUTING

for the installation of partitions made of concrete hollow concrete partition stones

SKTs 2R-19, SKTs 2R-19-K

TU-5741-008-49975776-2010

WWW.MELICONPOLAR.RU

TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

Application area

Description and characteristics of products 2. 2 Installation of interior partitions made of concrete hollow 3. 8 stones Organization of a bricklayer's workplace 4. 16 Requirements for materials 5. 17 Tools and equipment 6. 18 Material consumption 7. 18 Quality assurance 8. 19 Safety measures 9. 20 p. 1 WWW.MELICONPOLAR.RU SKTs 2R-19

TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

APPLICATION AREA

1.

1.1. This technological map includes materials for installation and sketches of drawings of units of structures made of concrete interior hollow stones SKTs 2R-19 (k) with additional concrete stones: DK-8, SKTs 2R-14 and a partition stone for the doorway PK1200dp.

1.2. The structures are intended for rooms with dry, normal and humidity modes of operation according to SNiP II-3-79 (including partitions in bathrooms and toilets).

1.3. The materials are designed for use throughout the Russian Federation.

2. DESCRIPTION AND CHARACTERISTICS OF PRODUCTS


2.1. Hollow concrete stones SKTs 2R-19, SKTs 2R-19K are made according to TU-5741-003-44331428-97 and GOST 6133-99 by the method of semi-dry vibrocompression from crushed stone, sand, cement and water. For the manufacture of SKTs 2R-19K, in addition to the indicated materials, expanded clay crushed stone is used. SKTs 2R-14 is identical in characteristics to SKTs 2R-19 (k). These products have high strength, low water absorption and good sound insulation performance.

Technical characteristics of SKTs 2R-19, SKTs 2R-19-K are presented in Table 2.1.

Table 2.1.

Specifications No.

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2.2. The construction of the stone is a rectangular parallelepiped with straight edges, straight edges and corners with blind internal voids. The butt joint surfaces have a groove or ridge on the corresponding sides.

General view and drawing of the stone with the main dimensions is shown in Figures 2.1 and 2.2

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2.3. On the pallet with SKTs 2R-19 (SKTs 2R-19-K), ordinary stones, stones for splitting into halves and end stones for masonry of door and window openings, corners, etc. are completed (Figure 2.3)

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Figure 6. PK1200dp.

General view (from below with the dimensions of the stone.

PK-1200dp is made of fiber-reinforced concrete, which excludes the formation of cracks under load from the upper rows of stones and subsequent dynamic loads from the installed door.

The groove-comb end connection is similar in design to SKTs 2Rodin stone PK1200dp). The lower edge of the stone has a longitudinal groove along the entire length (L \u003d 1200 mm) intended for reinforcement, which creates a universal masonry technology. The module of height H \u003d 190mm allows you not to disturb the order without additional sawing of the supporting stones.

The number of rows of masonry construction above PK1200dp is not limited.

Installation is carried out with a recess (groove) down. (see fig. 9-11)

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

3. INSTALLATION OF CONCRETE INTERIOR PARTITIONS

EMPTY STONES

3.1 When designing, the dimensions of the stone should be taken into account so that the width and / or height of the walls and walls is a multiple of the whole and / or half-stone. The stone can be cut to the required dimensions, provided that the ribs of rigidity are preserved. The calculation of the maximum wall height is carried out in accordance with paragraphs. 6.16 - 6.20 SNiP II-22-81.

Regulatory requirements for airborne sound insulation index (Rw) are achieved with the correct performance of the following work:

Stones joining (p.- 3.3-3.14, p. 8-10)

Adjacency contours (p. - 3.18, p. 13)

Grooving, installation of sockets (p. -3.19, p. 13-14)

Installation of sockets (p. -3.20, p. 14-15)

3.2 Before starting work on the laying of partitions, it is necessary to clean the base of the structure junction from dust and dirt. The base surface is leveled or the flatness of the reinforced concrete floor is checked by level.

3.3 According to the project, it is necessary to mark the position of the structure being built on the floor and transfer it to the walls and ceiling using a plumb line. For convenience, lighthouses can be installed along the walls.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

The stones are joined by combining the groove and ridge from top to bottom. The ingress of the mortar mixture into the vertical seam is unacceptable.

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3.4 The stones are laid in a spaced way by joining the groove and the ridge of the stones to be laid with the voids down. The laying of stones with voids upwards with filling the voids with a mortar mixture is allowed to be used only in places previously indicated in the project, for fastening the dowel structure.

3.5 The distance in the order between the vertical seams should be at least 90 mm and not more than 310 mm. - for SKTs 2R-19. Distances in the order between vertical seams of one row for additional stones are not standardized. The strength of the masonry is achieved by following the ordering rules. In the corners and places of intersection of walls with each other, stones must be laid so that they alternately overlap the joints of the lower rows, providing a dressing.

3.6 A stone is sawn with an electric circular saw with a diamond disc for concrete (dry cut), or an additional stone is used to achieve the required dimensions. The halves can be obtained by splitting a special stone with a through void in the middle.

3.7 The masonry of the floor partitions is divided into 3 tiers, the height of each of which is no more than 1.2 m. The masonry of the walls of the first tier is carried out from the floor overlap, the second and third tiers - from the scaffold.

3.8 The thickness of the horizontal joints should be 10 (+/- 2) mm. For the first row, the thickness of the leveling continuous mortar joint can vary from 6 to 30 mm, depending on the surface of the base.

3.9 The vertical connection of whole stones is carried out without mortar, by joining the groove and the ridge of the stones to be laid with grouting on both sides with a mortar mixture.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

3.10 The vertical joint is made with mortar only in the case of joining:

Two sawn stones.

One sawn and one whole stone.

In this case, the thickness of the vertical seam should not be more than 15 mm.

3.11 Nodes of abutment of partitions to the main frame of the building are performed according to the working drawings of the project. The vertical seam in the places where the masonry adjoins the walls or columns is filled with masonry mortar up to 30 mm thick.

In the absence of design solutions, the stones are fixed rigidly to the 3.12 bearing structures using pieces of metal or basalt-plastic reinforcement with a diameter of 8-10 mm and a length of 200-300 mm (Fig. 8).

Figure 8.

3.13 Fastening of partitions to walls should be carried out evenly in height in at least four places for each abutment.

3.14 If necessary, the fastening of partitions to the ceilings is carried out through a mortgage (galvanized punched tape), which is inserted into the groove to the entire height of the whole stone and clamped with the ridge of the next whole stone with a mandatory mortar vertical seam. The fastening step is set based on fastening through five stones.

3.15 If longitudinal reinforcement is required, reinforcement with a diameter of 6 mm is laid along the entire length of the partition in the mortar joint of each fourth row of masonry. In this case, the reinforcement is laid in such a way that when laying the upper row of stones, the rods fall into special grooves on the lower surface of the stone.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

3.16 When reinforcement for anchoring to walls and longitudinal reinforcement intersects in one row, they must be overlapped by at least 100 mm.

3.17 For the door lintel:

Operation PK-1200dp is performed only on whole stones of at least 100 mm. (Figure 9). Installation of PK-1200dp is carried out with a recess (groove) down.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

with a width of up to 1600mm, it is recommended to use two PK-1200dp stones clamped in the masonry as a console with an operation of at least 400 mm with a lower reinforcement with metal reinforcement of class A-III with the introduction of the end parts of the reinforcing bar by at least 250 mm into the masonry structure. ( Fig. 10.11).

Operation PK-1200dp is performed only on whole stones.

Installation of PK-1200dp is carried out with a recess (groove) down.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

Fig. 11

3.18 To prevent the occurrence of stresses in the masonry and ensure the sound-insulating properties of the partition, a horizontal expansion joint with a thickness of 30 mm is provided. The gap formed after the completion of the work and the drying of the masonry, between the last row of stones and the above floor slab, is filled with an elastic material with further grouting. For example, with a polyethylene foam bundle with a diameter of 30-40 mm. or foamed with polyurethane foam.

3.19 Installation of electrical and low-current wiring is carried out hidden, in the voids of the stone in two ways:

Slitting on the wall. Performed by an electric circular saw. A round recess for a rosette is drilled with a crown on concrete of the corresponding diameter.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

No gouging. The construction of the stone allows you to lay utility networks (preparation) through the voids during masonry.

To do this, it is necessary to break through the thin membrane of the voids of the stone with a hammer in the place where the electric cable will pass, then pass the cable through the blocks that fall on it.

Chipping with a percussion tool (perforator, chipper) is not allowed.

With a large number of vertical strobes, it is imperative to fasten the partition structure to the base wall and ceiling, ensuring the stability of the masonry.

To restore the soundproof properties of the stone, it is necessary to wipe the strobe with a mortar mixture of at least M100 to a thickness not less than the thickness of the stone wall.

3.20 The output of sockets, switches, etc. is not allowed. on both sides of one stone at the same time (opposite each other), at the request of SNiP 23-03-2003 "Noise protection". For such holes, use adjacent stones.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

Fig. 12 Cable routing in the cavities of the stone SKTs 2R-19

3.21 Upon completion of the stone and electrical work, the walls should have even and smooth surfaces, without dirt, mortar flows, empty joints and sinks. The quality of the masonry is determined by the requirements of SNiP 3.03.01-87.

3.22 During unfavorable weather conditions, for the drying of the masonry, it is recommended at the end of the working day, the walls should be covered with a film or tarpaulin to maintain the temperature and humidity regime, which ensures an increase in the strength of the mortar.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

3.23 Structures made of stones in winter conditions are allowed to be erected on ordinary (without antifreeze additives) mortars only with subsequent timely strengthening of the solution by heating the masonry or on solutions with antifreeze additives of grades not lower than M75 (potash, sodium nitrite). It is not allowed to lay concrete stones by freezing.

3.24 To ensure the required reliability of wall structures in winter conditions on mortars with chemical additives, a systematic control of their actual strength, gained in winter, should be organized.

4. ORGANIZATION OF THE WORKPLACE OF THE STONE

4.1. A bricklayer's workplace should provide free access to the masonry site, have the necessary supply of materials for a work shift, a full set of tools.

The bricklayer's workplace is divided into three zones:

A working area with a width of 0.6 ... 0.7 m between the wall and the materials in which the masons move;

A material area about 1 m wide to accommodate stone pallets and mortar boxes;

Transportation area 0.8 ... 0.9 m for the movement of materials and the passage of workers not directly related to the masonry.

An example of the organization of a workplace is shown in Fig. 13.

4.2. The stones are delivered to the workplaces before the start of the work shift. Their stock at the workplace should be at least 2 ... 4 hours of bricklayers' work.

The stock of cement and mixed mortar in the warm season should not exceed 40 ... 45 minutes.

4.3. Stone work is performed by teams of bricklayers, consisting of links. The composition and number of links is determined based on the specific scope of work and construction conditions.

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5. REQUIREMENTS FOR MATERIALS

5.1. Requirements for solutions 5.1.1. The laying of concrete stones is carried out using masonry cement-sand mortars of strength grades M50, M75, M100 on fine-grained sand.

Solutions of grades below M50 are not recommended for these products.

Other masonry mortars are allowed if they meet the required quality indicators and mortar properties and must comply with GOST 4.233-86.

5.1.6. Frost resistance of masonry mortar is determined in accordance with the requirements of GOST 10060-95 and must be at least F50.

5.2. Reinforcement requirements 5.2.1. Reinforcement should be used depending on the requirements: classes AI-AIII, wire reinforcement class Bp-I. basalt mesh with an open cell (SK LLC www.ooo-ck.ru),

5.3. Requirements for the materials of the insulation of joints 5.3.1 The following insulating materials are used to seal the joints of the interface of the wall made of partition stones and the overlying ceiling:

Bundled insulation, Vilatherm type;

Polyurethane foam (When using polyurethane foam, after sealing the joints, it must be kept for at least 60 minutes before further processing.). After laying the insulating material, the joints are sealed with a cement-sand mortar.

5.4. Requirements for concrete stones.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

5.4.1. The thickness and density of stones is determined by the project for this type of structure.

6. TOOL AND EQUIPMENT

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

8. QUALITY ASSURANCE

8.1. Quality control of partitions laying on a typical floor includes:

Acceptance of previously completed installation work preceding the laying;

Quality control of building materials and products used for masonry;

Control of production operations related to the production of stone work and laying lintels over openings;

Acceptance control of completed stone works.

8.2. Control of production operations is carried out according to the scheme of operational quality control of stone works. The operational quality control scheme is shown in Table 8.1.

8.3. Acceptance of finished walls shall be carried out in accordance with the requirements of section 7, paragraphs. 7.86-7.90 SNiP 3.03.01-87 before plastering their surfaces.

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9. SAFETY PRECAUTIONS

9.1. When performing work on the construction of partitions, it is necessary to comply with the requirements of labor safety measures set forth in SNiP 12-04-2002 (section 9) and SNiP 12-03-2001 "Labor safety in construction". Part 1. General requirements.

9.2. All tools and devices must be used in accordance with their purpose and monitor their good condition.

9.3. The working surfaces of the tools must be flat, without burrs; damaged or deformed instruments must not be used.

9.4. A bricklayer must work in specialized clothing.

9.5. Masonry must be carried out by a bricklayer from ceilings or inventory scaffolds. The scaffolds are installed on cleaned, leveled surfaces.

9.6. The scaffolds should not be overloaded with materials in excess of the design load established for a given scaffold or scaffold structure; accumulation of materials in one place should be avoided.

9.7. Materials are laid so that they do not interfere with the passage of workers and the transportation of materials.

9.8. A working aisle with a width of at least 60 cm is left between the stacks of materials and the wall.

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TECHNOLOGICAL CARD FOR INSTALLATION OF PARTITIONS

9.9. The platforms on the scaffolds must be level and free of gaps. They are made from inventory boards sewn with strips.

9.10. As a rule, stones should be lifted onto the floors in packages on pallets using cases that prevent blocks from falling out.

9.11. The laying of any tier of walls is carried out so that its level after each movement of the scaffold is 70 cm above the level of the working floor or ceiling.

9.12. Care should be taken to ensure that wall materials and tools are not left on the walls during breaks and at the end of work.
through: 1. volitionally ... "

“Every Russian Should Know This By Weisse Soldat

Partition tongue-and-groove wall blocks of size 490x80x188mm are used for the construction of interior partitions in the construction of buildings and engineering structures. Concrete blocks have a high bearing capacity and strength. Resistant to aggressive media, not prone to cracking.

Interroom concrete blocks SKTs 2R-15 are made according to GOST-6133 by the method of semi-dry vibrocompression from concrete. The products have the required strength grade (150 MPa) and high soundproofing capacity (47 dB) for this category of structures. The blocks are designed for rooms with dry and humidity conditions according to SP 50.13330.2012. Thermal conductivity in masonry for partition stones is not standardized.

Technical characteristics of SKTs 2R-15 partition blocks:

Block parameters Dimensions LxWxH (mm) 490x80x188
Estimated stone mass, kg 12
volume, m3 0,00737
Specific effective activity of natural radionuclides, BK / kg
no more than 370 (1st class)
Compressive strength grade M150
Frost resistance, cycles Not normal
Thermal conductivity in masonry for partition stones
Not normal
Airborne noise insulation index, dB 47
Consumption of materials Quantity in 1 m2 (without seams) 10,86
Quantity in 1 m2 (seams 4mm) 10,63
Quantity in 1 m2 (seams 8-12mm) 10,20
Logistics Quantity on a pallet, pcs. 140
Quantity on a pallet, m2 13,7
Estimated pallet weight, kg
1705

Physical and mechanical characteristics of expanded clay concrete blocks (expanded clay blocks).

In terms of their physical and mechanical properties, our products meet the requirements of GOST 6133-99 "Concrete wall stones. Specifications."

Depending on their purpose and concrete composition, expanded clay concrete blocks (expanded clay blocks) are divided into wall and partition blocks and into three groups and are directly related to their density (the amount of expanded clay and its fraction, which is part of the expanded clay concrete blocks:

1. Heat-insulating expanded clay concrete - the least dense (it has the best heat-insulating properties and low weight).

2. Structural and heat-insulating expanded clay concrete (has an average density, average thermal insulation properties and an average weight).

3.Constructive expanded clay concrete (has the highest density, respectively, this material is the most durable and its thermal conductivity is high enough).

Our company produces all three types of blocks, with the given physical and mechanical characteristics presented in this section, on which their scope of application directly depends.

You can find information on areas of application on our website in the sections "Scope of application" and "Application experience".

First type:Blocks based on heat-insulating expanded clay concrete - the density of blocks of this type is about 500-900 kg / m3, the compressive strength of such a material is 7-50 kg / cm2. The thermal conductivity of such expanded clay concrete is approximately 0.14-0.25 W / (m * K).

Expanded clay concrete blocks (lightweight) containing at least 70% expanded clay.

Wall double-hollow SKTs -1R (90)

Characteristic Index
Percentage of expanded clay content 90%
Thermal conductivity, W / m2С 0,18
M 25
F 25
Density, kg / m3 750
Water absorption,% by volume up to 7
Ecologicalth material safety Environmentally friendly
Product weight, kg. 10.5 kg.
Shrinkage, mm / m 0,1-0,3
Emptiness, (% 28
Size (L * W * H), mm 390*190*188
12,5
13,5
62,5
71,9
90-100

Cavity partition SKTs -2R (90)

Characteristic Index
Percentage of expanded clay content 90%
Thermal conductivity, W / m2С 0,23
Compressive strength, M strength grade, kg / cm2 M 35
Frost resistance, number of cycles F 35
Density, kg / m3 850-950
Water absorption,% by volume up to 7
Environmentally friendly
Product weight, kg. 6 kg.
Shrinkage, mm / m 0,1-0,2
Emptiness, (%) 20
Size (L * W * H), mm 390*90*188
Stone consumption - pieces per 1m2 (with a mortar joint 10mm) 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
Stone consumption - pieces in 1m3 (with mortar joint 10mm) 125
Stone consumption - pieces in 1m3 (without mortar joint) 144
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

Wall double-hollow SKTs -1R (70)

Characteristic Index
Percentage of expanded clay content 70%
Thermal conductivity, W / m2С 0,23
Compressive strength, M strength grade, kg / cm2 M 35
Frost resistance, number of cycles F 35
Density, kg / m3 900
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 13 kg.
Shrinkage, mm / m 0,1-0,3
Emptiness, (%) 28
Size (L * W * H), mm 390*190*188
Stone consumption - pieces per 1m2 (with a mortar joint 10mm) 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
62,5
Stone consumption - pieces in 1m3 (without mortar joint) 71,9
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

Cavity partition wall SKTs -2R (70)

Characteristic Index
Percentage of expanded clay content 70%
Thermal conductivity, W / m2С 0,28
Compressive strength, M strength grade, kg / cm2 M 50
Frost resistance, number of cycles F 50
Density, kg / m3 1000-1050
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 7.3 kg.
Shrinkage, mm / m 0,1-0,2
Emptiness, (%) 20
Size (L * W * H), mm 390*90*188
Stone consumption - pieces per 1m2 (with a mortar joint 10mm) 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
Stone consumption - pieces in 1m3 (with mortar joint 10mm) 125
Stone consumption - pieces in 1m3 (without mortar joint) 144
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

Block marking and designation

The conventional designation of wall stones according to GOST 6133-99 should consist of an abbreviated designation of a stone - K, its scope and purpose (C - for laying walls or P - for partitions; L - front or P - ordinary), the type of stone from the point of view of its use in masonry (PR - ordinal, UG - angular, PZ - dressing) and the presence of voids (PS - hollow), length in centimeters, strength grade, frost resistance grade, average density and state standard designation.

An example of the symbolic designation of a wall stone ordinary ordinal hollow with a length of 390 mm, strength grade 35, frost resistance grade F35 and average density 900 kg / m3: KSR-PR-PS-39-35-F35-900

Second type: Blocks based on structural and heat-insulating expanded clay concrete (has an average density, average thermal insulation properties and an average weight) - the density of blocks of this type is about 900 - 1300 kg / m3, the compressive strength of such a material is 50 - 100 kg / cm2. The thermal conductivity of such expanded clay concrete is approximately 0.25 - 0.60 - W / (m * K).

Expanded clay blocks containing at least 50% expanded clay.

The most optimal combination of basic characteristics

(strength, thermal conductivity, frost resistance, sound insulation)

Wall double-cavity SKTs-1R (50)

Characteristic Index
Percentage of expanded clay content 50%
Thermal conductivity, W / m2С 0,35
Compressive strength, M strength grade, kg / cm2 M 50
Frost resistance, number of cycles F 50
Density, kg / m3 1050
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 14.8 kg.
Shrinkage, mm / m 0,1-0,3
Emptiness, (%) 28
Size (L * W * H), mm 390*190*188
Stone consumption - pieces per 1m2 (with a mortar joint 10mm) 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
Stone consumption - pieces in 1m3 (with mortar joint 10mm) 62,5
Stone consumption - pieces in 1m3 (without mortar joint) 71,9
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

Hollow partition wall SKTs -2R (50)

Characteristic Index
Percentage of expanded clay content 50%
Thermal conductivity, W / m2С 0,38
Compressive strength, M strength grade, kg / cm2 M 75
Frost resistance, number of cycles F 50
Density, kg / m3 1150-1200
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 8.5 kg.
Shrinkage, mm / m 0,1-0,2
Emptiness, (%) 20
Size (L * W * H), mm 390*90*188
Stone consumption - pieces per 1m2 (with a mortar joint 10mm) 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
Stone consumption - pieces in 1m3 (with mortar joint 10mm) 125
Stone consumption - pieces in 1m3 (without mortar joint) 144
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

An example of a symbolic designation of a stone of a partition wall ordinary ordinal hollow with a length of 390 mm, strength grade 75, frost resistance grade F50 and average density 1150 kg / m3:KPR-PR-PS-39-75-F50-1150

Third type: Blocks based on structural expanded clay concrete (dense) - the density of structural expanded clay concrete is from 1300 to 2000 kg / m3, for this type of expanded clay concrete compressive strength starts from 75 and reaches 400 kg / cm2. This expanded clay concrete has advantages, for example, high frost resistance, up to 300 cycles, but also significantly less weight when compared with classic heavy concrete or reinforced concrete.

Expanded clay concrete blocks (expanded clay no more than 30%).

They are distinguished by high strength and frost resistance.

Wall double-hollow SKTs -1R (30)

Characteristic Index
Percentage of expanded clay content 30%
Thermal conductivity, W / m2С 0,45
Compressive strength, M strength grade, kg / cm2 M 75
Frost resistance, number of cycles F 75
Density, kg / m3 1200
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 16.9 kg.
Shrinkage, mm / m 0,1-0,3
Emptiness, (%) 28
Size (L * W * H), mm 390*190*188
Stone consumption - pieces per 1m2 (with a mortar joint 10mm) 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
Stone consumption - pieces in 1m3 (with mortar joint 10mm 62,5
Stone consumption - pieces in 1m3 (without mortar joint) 71,9
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

Hollow partition wall SKTs -2R (30)

Characteristic Index
Percentage of expanded clay content 30%
Thermal conductivity, W / m2С 0,51
Compressive strength, M strength grade, kg / cm2 M 75-M 100
Frost resistance, number of cycles F 75
Density, kg / m3 1350-1400
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 10 kg.
Shrinkage, mm / m 0,1-0,2
Emptiness, (%) 20
Size (L * W * H), mm 390*90*188
Stone consumption - pieces per 1m2 (with a mortar joint 10mm) 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
Stone consumption - pieces in 1m3 (with mortar joint 10mm) 125
Stone consumption - pieces in 1m3 (without mortar joint) 144
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

Wall double-hollow SKTs -1R (10)

Characteristic Index
Percentage of expanded clay content 10%
Thermal conductivity, W / m2С 0,59
Compressive strength, M strength grade, kg / cm2 M 100
Frost resistance, number of cycles F 100
Density, kg / m3 1400
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 20 kg.
Shrinkage, mm / m 0,1-0,3
Emptiness, (%) 28
Size (L * W * H), mm 390*190*188

Consumption of stones, pieces per 1m2 (with mortar joint

10 mm)

12,5
Consumption of stones - piece in 1m2 (without mortar joint) 13,5

Stone consumption - pieces in 1m3 (with mortar

seam 10mm)

62,5

Stone consumption - pieces in 1m3 (without mortar

seam)

71,9
Mortar consumption, l / m3 (mortar joint 10mm 90-100

Hollow partition wall SKTs -2R (10)

Characteristic Index
Percentage of expanded clay content 10%
Thermal conductivity, W / m2С 0,62
Compressive strength, M strength grade, kg / cm2 M 100
Frost resistance, number of cycles F 100
Density, kg / m3 1650
Water absorption,% by volume up to 7
Environmental safety of the material Environmentally friendly
Product weight, kg. 12 kg.
Shrinkage, mm / m 0,1-0,2
Emptiness, (%) 20
Size (L * W * H), mm 390*90*188
Stone consumption - pieces per 1m2 (with mortar joint 10mm 12,5
Stone consumption - pieces per 1m2 (without mortar joint) 13,5
Stone consumption - pieces in 1m3 (with mortar joint 10mm) 125
Stone consumption - pieces in 1m3 (without mortar joint) 144
Mortar consumption, l / m3 (mortar joint 10mm) 90-100

Block marking and designation

The conventional designation of wall stones according to GOST 6133-99 should consist of an abbreviated designation of a stone - K, its scope and purpose (C - for laying walls or P - for partitions; L - front or P - ordinary), the type of stone from the point of view of its use in masonry (PR - ordinal, UG - angular, PZ - dressing) and the presence of voids (PS - hollow), length in centimeters, strength grade, frost resistance grade, average density and state standard designation.

An example of a symbolic designation of a wall stone ordinary ordinal hollow with a length of 390 mm, a grade for strength 100, grade for frost resistance F75 and an average density of 1400 kg / m3: KSR-PR-PS-39-100-F75-1400

Analysis of the properties of wall blocks:

Thermal conductivity - the property to transfer heat from warmer areas to colder ones. Quantitatively, thermal conductivity is determined by the coefficient of thermal conductivity (λ), which expresses the amount of heat passing through a sample of material with a thickness of 1 m and an area of \u200b\u200b1 square meter at a temperature difference on opposite surfaces of 1 ° C per hour. The value of thermal conductivity is influenced by the density of the material, the type, size and location of the voids. The thermal conductivity of a material is directly dependent on its chemical composition, porosity, humidity and temperature at which heat transfer occurs. The thermal conductivity of the material is important when constructing the enclosing structures of buildings - walls, ceilings, floors, roofs. Lightweight and porous materials have little heat conduction. The higher the density of the material, the higher its thermal conductivity.

Knowing the coefficient of thermal conductivity (λ) of the material, it is not difficult to calculate the thickness of the walls of your object.

In accordance with SNiP 23-02-2003 "Thermal protection of buildings" there is a standardized value of the resistance to heat transfer of enclosing structures, which depends on the climatic conditions of the area (degree-day of the heating season) and the type of building.

Email us address [email protected]website and We will help you calculate the thickness of the walls of your object.

Strength - the ability of the material to resist destruction under the action of loads. In buildings and structures, materials undergo compression, tension, bending, shear, torsion, abrasion, as well as a combination of these loads. The strength of building materials is characterized by their ultimate strength. Ultimate strength (MPa) is the stress corresponding to the load causing the specimen to fail. The tensile strength of various building materials ranges from 0.5 to 1000 MPa and more. The tensile strength is determined empirically using hydraulic presses or tensile testing machines and reference materials. For some materials (concrete, brick), the tensile strength is determined by splitting cylinders or prisms.

In the marking of the wall block, according to GOST 6133-99, the strength grade M must be indicated, which shows what maximum pressure (kg / cm2) it can withstand.

Example: The wall block has a strength grade M50. This means that it can withstand a pressure of 50 kg / cm2 or per block: 39cm x 19cm * 50 kg / cm2 \u003d 37050 kg or 37.05 tons.

Frost resistance - the ability of a material in a state saturated with water to withstand repeated freezing and thawing without visible signs of destruction. Destruction occurs due to the fact that the water in the pores increases by about 9% during freezing. Testing of building materials for frost resistance consists in cyclic alternating freezing and thawing in a state saturated with water and subsequent determination of the loss of mass and strength by the material. Freezing and subsequent thawing of the sample is one cycle; the cycle time should not exceed 24 hours. The number of test cycles is taken in accordance with GOST for the material. A material is considered frost-resistant if, after establishing the number of freezing and thawing cycles in a state saturated with water, its strength has decreased by no more than 15-25%, and weight loss has not exceeded 5%.

According to frost resistance, stones can be of the following grades and are indicated in cycles: F15; F25; F35; F50; F100; F150; F200.

Dear customers, we would like to clarify the following about this parameter, in practice there is often an erroneous understanding of this parameter, that is, many understand this as 1 cycle \u003d 1 year, this is not the case, for example, frost resistance F100 or F35 means that 100 or 35 freezing cycles have been carried out / thawing. According to the norms for blocks and our climatic region, it is enough to have an indicator at the level of 35-50 cycles, and most manufacturers stop their tests at this figure. This does not mean that these blocks will collapse during further tests, and the F100 characteristic is a rather high indicator, it meets the requirements for facing bricks, since the brick is in direct contact with the environment and is not protected from rain and snow in any way.

Density - called the mass of a unit volume of material. To calculate the density r (kg / m3), you need to know the mass of the material m (kg) and its volume V (m3).

Most building materials are porous, i.e. in their volume, in addition to solid matter, there are air cells (pores) filled with air, the density of which is incomparably lower than the density of solid matter. Therefore, for building materials, two characteristics are determined: true and average density.

The average density of a material is called density, when its total volume is taken in the calculation, including pores and voids.

The average density of stones is not standardized, but is determined and indicated in the quality passport.

The true density is the density of the substance of which the material is composed. When calculating, the volume of the material is calculated without pores and voids. The true density of each substance is a constant characteristic that cannot be changed, like the average density of a material, without changing its chemical composition or molecular structure. This is the essential difference between the true density and the average. To calculate the true density of a material, it must be obtained in an absolutely dense state (without pores).

DIRECTLY DEPENDS ON THE CHARACTERISTICS AND PROPERTIES OF THE BLOCKS SPHERE THEIR APPLICATIONSBy ordering and buying blocks from us, you receive comprehensive advice and guaranteed quality, confirmed by quality certificates from a certified laboratory.

In conclusion, we want to add our products comply and meet the requirements of SNiP 21-01-97 * "" Fire safety of buildings and structures "", satisfies the sound insulation performance in accordance with SNiP 23-03-2003 "" Noise protection ""

Soundproofing - Standardized sound insulation indicators of building enclosing structures are determined for each of them, depending on their purpose, in accordance with SNiP 23-03-2003 "Protection against noise".

For walls, these figures are from 50 to 62 dB, for partitions - from 41 to 50 dB.

Fire resistance - The limit of fire resistance of building structures is established by the time (in minutes) of the onset of signs of limit states:

Loss of bearing capacity (R);

Loss of integrity (E);

Loss of thermal insulation capacity (I).

The fire resistance of our expanded clay blocks is 180 minutes at a temperature of 1000 ° C.

Detailed comparative information on the more well-known and common types of materials used for construction, insulation and insulation, as well as domestic and foreign experience of their application, you can see on our website or get comprehensive answers by writing to us on e-mail.

We will be glad to see you among our clients!

Respectfully yours, the staff of Torgovy DomGranit LLC.